Next-Generation Battery Systems Enabling Smarter Energy Management Across Mobility and Storage Applications
Engineers from Electra EV use a unique combination of digital technologies and experimental use case data to develop Battery Systems, enabling superior energy management for EVs in a safe, reliable, and affordable manner. Our modular design architecture enables cell selection and configuration tailored to customer requirements, voltage class, and energy targets, ranging from 48 V to 1000+ V systems for mobility applications and 5 kWh to 650 kWh energy capacities for stationary storage.
Along with deep expertise derived from bringing to life award-winning EV powertrains and unique BESS solutions, we also leverage our advanced internal testing infrastructure for stringent validation and testing in accordance with automotive regulations, including crash, vibration, range tests, and accelerated life tests. Our R&D team utilise the latest CAE, CFD and modelling software to conduct structural durability, better thermal management and efficiency mapping before selecting components for such battery systems.
The battery testing facility at Electra EV is well-equipped with cutting-edge essential equipment, including module lifecycle testers, battery-pack LCTs, a battery analyser, an ACIR & DCIR tester, and a DC programmable electronic load.
Electra EV also collaborates with academia and other research consortia, working on various battery chemistries for range and life extension.
At the heart of every Electra EV battery system is our iBMS, an intelligent, Edge AI-enabled Battery Management System that continuously monitors, learns, and adapts to real-world driving conditions.
The iBMS incorporates:
– Master-Slave scalable architecture (up to 800 V)
– Non-linear real-time estimation for accurate SoC, SoH and SoP
– Neural-network-based prognostics for predictive maintenance
– Functional safety compliance (ISO 26262, ASIL-D)
– OTA-ready embedded firmware for continuous upgrades
– Configurable software with CAN (SAE J1939 / ISO 11898) protocols
Its on-board neural computational engine reduces cloud dependency, while real-time digital twin and predictive algorithms enable proactive fault detection, cell balancing, and adaptive thermal control, making Electra EV’s BMS truly future-ready for centralised vehicle compute architectures.
Every Electra EV battery system is engineered for scalability, manufacturability and sustainability, backed by a state-of-the-art flexible manufacturing facility equipped with level 3 controls for producing high-end battery packs for multiple applications.
Through strategic partnerships with global cell manufacturers and ongoing collaborations with academia and R&D consortia, Electra EV continues to push the boundaries of battery performance, safety, and circular energy innovation, defining what it means to build for India and build for the world.